Industrial & Manufacturing Remote Monitoring Solutions
Know what’s happening across your tanks and storage assets — without checking every location manually.
Monitor liquids, bulk storage and compatible field measurements across manufacturing plants and industrial facilities. LevelCon connects suitable sensors and remote monitoring gateways with an online platform, helping operators view current conditions, receive alerts and respond earlier when attention is required.
Improve Visibility Across Industrial Storage Assets
Industrial facilities can contain numerous tanks, silos and storage assets spread across production, maintenance and external storage areas. Remote monitoring provides greater visibility between physical inspections and helps teams identify which assets may require attention.
Reduce Manual Tank Checks
Check compatible measurements remotely and reduce unnecessary trips to individual tanks, silos and storage areas.
Identify Changing Conditions Earlier
Review current measurements and historical information to identify declining levels or unusual changes requiring attention.
Receive Automatic Alerts
Configure alerts for defined limits or unexpected changes so the appropriate person can investigate.
Monitor Multiple Locations
Bring measurements from tanks and compatible industrial assets across one or multiple facilities into a single monitoring platform.
Industrial and Manufacturing Monitoring Applications
Every facility and application is different. Metromatics can help identify a suitable combination of LevelCon gateway, compatible sensor and communications method for the stored material, asset and installation environment.
Process Liquid Tanks
Monitor compatible liquids used within manufacturing and processing operations. Remote measurements can provide greater visibility of available quantities and changing tank levels between manual inspections.
Raw Materials and Ingredients
Monitor storage tanks containing compatible liquid ingredients, additives and raw materials. The appropriate sensing method will depend on the stored product, tank construction and required measurement.
Lubricants, Oils and Coolants
Monitor lubricant, hydraulic-oil, coolant and other compatible service-fluid tanks. Level information and defined alerts can help maintenance and operations teams identify when supplies may require attention.
Chemical and Reagent Storage
Monitor compatible chemical and reagent tanks across manufacturing and process facilities. Sensor materials and installation requirements must be assessed against the stored chemical and operating environment.
Water, Wastewater and Effluent
Monitor process-water, wash-water, wastewater, effluent and holding tanks using suitable level-sensing equipment. The final configuration will depend on the liquid, tank and site conditions.
Silos and Bulk Storage
Connect suitable sensors to monitor compatible silos and bulk-material storage assets. Sensor selection will depend on the stored material, vessel dimensions, filling conditions and required measurement.
Measure. Connect. Monitor.
Measure
A compatible sensor collects the required measurement, such as level, pressure, temperature or flow.
Connect
A LevelCon gateway transmits the measurement using an appropriate cellular or satellite communications option.
Monitor
Authorised users can view current readings, historical trends, asset locations and alert status through the LevelCon platform.
See Your Industrial Assets in One Place.
The LevelCon monitoring platform brings connected gateways, sensors and monitored assets into one dashboard. Operators, maintenance personnel and authorised managers can review current readings, historical information and defined alerts from a computer or compatible mobile device.
- View current measurements and equipment status
- Configure relevant low- and high-level alerts
- Review historical trends and usage information
- Monitor tanks and storage assets across multiple areas
- Provide access to authorised team members
- Receive notifications when defined conditions occur
- View geographically distributed sites through one platform
Support More Informed Operational Decisions
Remote monitoring can provide greater visibility between scheduled inspections. Current measurements, alerts and historical information can help teams identify which storage assets may require attention.
Depending on the application and installed sensors, this information may help teams:
- Prioritise tank and storage inspections
- Identify low or high levels
- Investigate unexpected measurement changes
- Support replenishment planning
- Review historical level information
- Improve visibility of distributed storage assets
- Reduce unnecessary manual checks
- Identify developing supply issues earlier
LevelCon provides monitoring information to support operational decisions. It does not replace required inspections, process-control systems, safety procedures or emergency shutdown systems.
Choosing the Right LevelCon Configuration
There is no single configuration for every industrial or manufacturing application. The appropriate gateway, sensor, power arrangement and communications method will depend on the stored material, asset, required measurement and installation environment.
To help Metromatics identify a suitable approach, tell us:
- What needs to be monitored
- What the tank, silo or asset contains
- Tank or vessel dimensions and construction
- Required measurements
- Expected measurement range
- Number and location of assets
- Available power
- Available cellular, satellite, Wi-Fi or site-network coverage
- Existing sensors or field instruments
- Required alerts, reporting or system integration
- Environmental or hazardous-area requirements
- Relevant cleaning, hygiene or material-compatibility requirements
Integration With Existing Industrial Equipment
Some facilities may already have compatible level sensors, pressure transmitters, flow instruments or other field equipment. In these applications, it may be possible to connect selected measurements to a LevelCon gateway.
Compatibility must be confirmed before equipment is selected. Tell us the sensor type, output signal, power requirements, existing controls and installation details so we can assess the application.
Connectivity Across Industrial Facilities
Monitoring requirements may extend from indoor production areas to outdoor tanks, remote storage compounds or geographically separated facilities. Depending on the application, LevelCon gateways can use appropriate communications and power arrangements to transmit measurements to the monitoring platform.
Metromatics will review the site, available communications, reporting frequency and existing infrastructure before recommending a configuration.
Local LevelCon Support for Australia and New Zealand
Metromatics can assist with initial requirements, product selection, system configuration, integration and ongoing technical support. We will work with your team to understand the application before recommending the appropriate LevelCon equipment.
Tell Us What You Need to Monitor
Send us details of the stored material, tank or vessel dimensions, asset locations, required measurements, existing sensors and available communications. Metromatics will help determine whether LevelCon is suitable and identify an appropriate monitoring approach.