Diesel Fuel Flow Meter

Does your business rely on Diesel Vehicles or Machinery for your operations?  Are you looking for real time data on fuel consumption rates?  Interested in monitoring fuel usage, detecting leaks, theft, or diesel usage inefficiencies?

Our Diesel Fuel Flow Meters are designed to measure the exact amount of diesel consumed by vehicles, engines, generators, and other equipment. In particular those, that have common rail or pump nozzle fuel injection systems.

Counter values are sent back to Telematics or GPS Fleet Systems so real time information is readily available.  Our diesel fuel flow meters don’t just measure fuel consumption, they also provide useful engine running statistics.

 

Model DFM D is a diesel fuel flow meter.  It measures diesel fuel consumption in the fuel lines of vehicles and stationary engines.  As well as providing engine statistics in various modes of operation.  In addition, this model works with diesel, heating oil and other liquid fuels with kinematic viscosity of 1.5-6mm²/S.

How does DFM D Diesel Flow Meter work?

The DFM D diesel flow meter is installed into both lines of the fuel system.  It has two measuring chambers.  One chamber measures the supply (feed) fuel lines and the other for fuel returned.  Firstly, the flow meter measures fuel consumption in each line. It then calculates the difference between supply and return. This value is then stored on an appropriate counter.

The results can be sent to Diesel Fuel Monitoring, GPS Fleet or Telematics Monitoring Systems to provide real time information for further analysis and decision making.

 

What information does it provide?

DFM D Diesel Fuel Flow Meter Reporting Example

Fuel Consumption – Instant fuel consumption, Hourly fuel consumption in feed and return lines, Total fuel consumption and Total fuel consumption – “Idling”, Overload, Negative (return exceeds supply) and more.

Engine Operating Time – Total operating time in hours, operating time in “Idling”, overload, negative, Supply chamber, Return chamber and more.

Special features – Engine operating time in “Tampering” and “Interference” mode, current engine operation mode as per fuel consumption rate, fuel temperature, battery charge value,

 

There are two types of Flow Meters for Diesel available.

Diesel Fuel Flow Meter DFM CD with LCD Screen

DFM CD – Two chambers equipped with a display.  This provides a standalone digital flow meter for diesel fuel solution for calculating diesel consumption.  Therefore, not requiring connection to the internet.

DFM D Diesel Fuel flow meter with output signal cable

DFM D – Two chambers with output signal cable.  Output can be Pulse (K), RS-232, RS-485 or CAN j1939 or S6 protocols.

 

Diesel Fuel Meters – Flow Rates

ModelChamber volume mlMinimum flow rate in each chamber, l/hMAX flow rate in each chamber, l/h
DFM 100D510100
DFM 250D12.550250
DFM 500D20100500

 

 

Advantages

Built in Battery – if the external power source is unavailable, the DFM registers data to the internal memory.  When power is restored, accumulated data will be transferred to the on-board monitoring fleet management system.

Replaceable mud filter – Installed in the inlet of DFM D.  It protects flow meter supply chamber from dirt and sand by a fine filter.  This increases the durability and reliability of the flowmeter.  The filter can be easily replaced on site.

Easy Installation – Exact placement of the Diesel Fuel Flow Meter depends on the fuel system specifications of the vehicle.  However, the operations manual offers excellent general guidance.

Daisy Chain several Flow Meters together and to a Telematics Device – Install several DFM D and connect them to telematics unit via a single cable.  Perfect for those items with more than one diesel consuming unit.  Such as a Boat with two motors.

 

How to choose the right model for your application?

Select high pressure fuel pump type

 

  1. Common Rail Fuel System – Select DFM D Model according to fuel rate

 

Max. Flow rate per hourModel
Under 90 litres/hourDFM 100D
90-220 litres/hourDFM 250D
220-500 litres/hourDFM 500D

 

  1. Unit Injector Fuel System – Select DFM D Model according to fuel rate

 

Max. Flow rate per hourModel
Under 90 litres/hourDFM 100D
90-220 litres/hourDFM 250D
220-500 litres/hourDFM 500D

 

  1. Jerk Pump Fuel System – One chamber DFM fuel flowmeter needed

 

Engine Power, KwModel
Under 80DFM 50
80-150DFM 90, DFM 100
150-300DFM 220, DFM 250
300-600DFM 500

 

  1. Distributor Type Pressure Pump – One chamber DFM fuel flowmeter needed

 

Engine Power, KwModel
Under 80DFM 50
80-150DFM 90, DFM 100
150-300DFM 220, DFM 250
300-600DFM 500

 

Tools for DFM D Installation

  • Mounting Brackets (Order separately, not part of delivery set)
  • Automotive hand tool kit – wrenches, drive sockets, screwdrivers
  • Pyrometer (allows measurement of temperature remotely)
  • Transparent canister 5 or 10 litres – used for checking fuel return line
  • S6 SK or S6 BT service adaptor
  • Service DFM software or Service S6 DFM mobile app

 

For more information or pricing, contact us.

Specifications

Connecting ThreadM14 x 1.5
Nominal Pressure2 bar
MAX Pressure25 bar
Supply Voltage10-45 V
Over Voltage<100 V
Current Consumption ma (12V/24V)25/50 mA
Operating Temperature (without/with display)-40°+85°
-20°+60°
Ingress Protection RatingIP54
Relative accuracy error per chamberNot more than 1%

 

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