What Are Wireless Concrete Sensors?
Wireless concrete sensors are embedded or attached devices. That monitor the strength, temperature, and other critical performance metrics of concrete in real time — without requiring wired connections. These smart sensors transmit data wirelessly to cloud platforms or mobile apps. Therefore, enabling remote monitoring and analysis during curing, hardening, and in-service phases.
Converge has two advanced systems that give full visibility into concrete performance at any job site. These are the Signal Embedded Sensors and the Helix Long-Range System.
Converge Signal® Embedded Sensors
Signal System
Embedded I Wire free I Plug and Play
Converge Helix® Long-Range System
Helix System
Long Range I Reusable
How Wireless Concrete Sensors Work
Both the Signal® Embedded Sensors and Helix® Long-Range System measure and send concrete temperature and strength data in real time. However, each uses a different process.
The Signal range is a single-use, fully embedded sensor tied directly to the rebar. Whilst the Helix system is a reusable, long-range monitoring solution that connects to embedded probe tails.
To learn more about installation, data flow, and configuration, visit the dedicated pages for each system below:
Key Benefits of Wireless Concrete Sensors
Real-Time Monitoring & Alerts
Access live concrete performance data and make faster. Allowing you to make evidence-based decisions during curing and construction.Faster Project Timelines
Know exactly when concrete has reached target strength. Enabling earlier formwork removal and faster scheduling.Improved Quality & Safety
Continuous monitoring ensures consistent curing, reduces cracking risks, and enhances site safety.Automation & Data Integration
Eliminate manual data collection and centralise measurements in one digital dashboard.Sustainability Gains
AI-enhanced analysis optimises concrete mix designs. Therefore, helping lower carbon emissions while maintaining performance.Reusability
The Helix system’s reusable nodes reduce waste and provide cost-efficient monitoring across multiple pours.
Applications & Use Cases
Wireless concrete sensors are suitable for a wide range of construction and civil engineering projects, including:
Mass concrete pours and thermal differential monitoring
Post-tensioned or prestressed concrete structures
Foundations and deep structures
Tunnelling and underground works
Precast factories and off-site construction
Major civil infrastructure such as bridges, dams, and transport projects
Why Use Wireless Concrete Sensors?
Wireless concrete sensors provide builders and engineers with clear insights into what happens inside their concrete. This changes a hidden process into a data-driven and open workflow. They improve safety, accelerate schedules, and enhance quality by providing real-time insights that eliminate guesswork.
Converge wireless concrete sensors use automated data collection, AI analytics, and long-range wireless connections. They are now key tools for smart construction and digital site management in Australia.
Contact Us
Enhance your concrete monitoring capabilities with advanced Converge wireless concrete sensors. Contact our team today. Learn how this technology can improve quality, reduce risk, and accelerate timelines on your next project.
