Rugged DAQ Systems

Rugged DAQ Systems Built for Extreme Test Environments

Metromatics supplies a range of rugged DAQ systems engineered for measurement and recording in the harshest real-world conditions. Designed for defence, transport, mining, automotive and industrial field testing.  These DAQs offer IP67 environmental protection, proven shock and vibration resistance up to 100G.  Plus reliable operation from –40 °C to +85 °C.

Rugged DAQ systems are different from standard laboratory DAQ hardware. They are made to withstand dust, water, mud, impacts, and extreme temperatures. Therefore, allowing you to take measurement directly on the asset or in the field with confidence.

Key Features

• IP67 waterproof, dustproof and shock-rated construction

• Operating temperature –40 °C to +85 °C for cold and hot climate deployments

• High-shock tolerance up to 100G for in-vehicle and heavy-equipment testing

• Distributed, close-to-sensor acquisition to reduce noise and cabling losses

• EtherCAT single-cable architecture  in some models, for sync, data and power in one cable

• Modular channel configurations for strain, vibration, acceleration, load, pressure, voltage and more

• Compatible with DewesoftX software for real-time analysis, logging and reporting

Applications

These rugged DAQ systems are trusted in environments where conventional electronics fail:

• Defence & Aerospace — mobile testing, range measurement, vibration and fatigue

• Automotive & Transport — in-vehicle road test, crash test, durability validation

• Mining & Heavy Industry — shovel/truck monitoring, environmental durability trials

• Rail & Infrastructure — on-track testing, turnout measurement, structure monitoring

• Marine & Offshore — salt spray, humidity, shock, vibration and thermal cycling

Why Choose From Metromatics

• Local expertise & engineering support across Australia and New Zealand

• Authorised distribution and technical backing from Dewesoft

• Integration, configuration and documentation for your application

• Rapid response, local service and long-term lifecycle support

Technical Considerations

Rugged DAQ systems protect electronics and data. They ensure uptime and help engineers measure where failures happen, not metres away in a lab. This shortens test programs, improves accuracy and reduces instrument downtime.

Ready to Specify?

If you need a sealed DAQ for mounting under a vehicle, Metromatics can help. They also offer a distributed EtherCAT module for field use. Additionally, they provide a rugged rack solution. We can configure a system that fits your needs.

Contact our DAQ specialists to discuss your test environment and measurement needs.

Portfolio of Rugged DAQ Systems

KRYPTON – Rugged DAQ EtherCAT Modules	IP67-rated data acquisition uses a single-cable EtherCAT bus. This bus provides power, sync, and high-speed data. It is designed to work well in extreme environments, from –40 °C to +85 °C.
KRYPTON CPU – Rugged Data Logger and PC	Engineered for extreme environments, delivering real-time measurement, EtherCAT master connectivity and durable performance from –40 °C to +70 °C.
SIRIUS Waterproof – Data Acquisition System	The IP67-rated, ultra-rugged DAQ instrument designed to perform high-precision measurements in extreme conditions—withstanding water, dust, shock up to 100 G, and temperatures from –40 °C to +60 °C.”
SBOX – SSD Data Logger and High Performance PC	Built for demanding mobile and field DAQ applications — offering up to 180 MB/s write speed, EtherCAT/USB connectivity and rugged design compatible with SIRIUS and KRYPTON systems
OBSIDIAN – Embedded Data Acquisition System	Rugged, real-time DAQ platform designed for OEM and integration use — combining high-channel count measurement, performs reliably in demanding environments.
SIRIUS R8 – Multi Channel Data Acquisition System	Delivers up to 128 analog inputs, high-performance signal conditioning, built-in SSD logging and EtherCAT expansion — designed for demanding test environments such as rocket launches, vehicle proving grounds and maritime applications.
SIRIUS RT – Real Time EtherCAT Data Acquisition System	Combines high-end signal conditioning with low-latency EtherCAT output, eliminating traditional control I/O wiring and enabling seamless integration into existing test-bed real-time controllers worldwide
IOLITE RACK R8, R8R, R12 – DAQ and Control System	Combines high-speed data acquisition and real-time EtherCAT control in a single platform, using dual independent EtherCAT buses to eliminate PLC hardware, reduce cabling, and remove redundant signal conversion for smarter and more efficient test bench automation.
IOLITE 3xMEMS – Low-Noise Triaxial MEMS Accelerometers and Inclinometers	Purpose-built data acquisition systems for structural health monitoring, offering an ideal price-performance solution for permanent condition monitoring of bridges, buildings, antennas, stadiums and other critical structures.